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QualityManager
QualityManager is our proprietary waveform data collection/control/analysis system.
Features
Visualize Line Status with Waveform Data
A multi-function screen simultaneously displays various measurement values on the monitor. Multiple waveforms can be viewed overlapped to check waveform changes per cycle or time while monitoring the production line. The currently selected data can also be linked by highlighting it, and there is a function for analyzing accumulated data to assist in determining "threshold values".
Purpose
Improve Productivity Using Automatically Accumulated Data
By integrating this system into production lines, data is automatically measured. It can be used to improve product quality, such as helping to set thresholds, performing lot-to-lot inspection, and analyzing the causes of defective products. It can be used to verify the repeatability of equipment measurements, such as gauge R&R (Gauge Repeatability & Reproducibility). The system can also be used to predict failures of measurement equipment and to establish maintenance schedules.
Components
- Graphing/Analysis Software : QM analyzer
- Data Collection/Control System : QM center
- Database
Configuration Example
Real-time data collection
Data compliant with the QualityManager standard data format "QM interface" is imported from each machine in real time.
A custom program for "QM interface" is required on the machine side computer.
QualityManager uses its hardware and database to propose optimal solutions based on comprehensive consideration of waveform data volume, number of workpieces produced, number of target machines, etc.
QM analyzer Common Functions
Main screen
Overlapping of multiple waveform data for high-speed depiction.
Multifunction screen
Time series, histograms and other data can be opened simultaneously while maintaining the linkages between various measurement values.
Trend graph (Time series, by workpiece)
Show time-series changes in various measured values.
Histograms
Histograms feature threshold decision support functions.
QM analyzer Feature
QM analyzer for SHDN
It can draw and save a waveform of Sanyo's handheld nutrunner in real-time
Standard QM analyzer
Can scale and display a large number of different waveforms.
Scatter version QM analyzer
Two different types of waveforms can be selected to display a scatter plot.